You have no items in your shopping cart.

Baja Designs Headlight Conversion Kit - 82-0005

Check if this part fits your vehicle Select your vehicle to confirm fitment before you buy.

Select vehicle
XL40 (D/C) LED Headlight Kit
Manufacturer: Baja Designs
Manufacturer part number: 82-0005
$439.95
Ship to
*
*
Shipping Method
Name
Estimated Delivery
Price
No shipping options

The Baja Designs XL40 (D/C) LED Headlight Kit for the KTM 690 Enduro R/SMC-R motorcycles is an all-new, moto-specific LED headlight that delivers outstanding performance for trail riders, dual‑sport enthusiasts, and desert riders who need reliable visibility when daylight turns to night. Inspired by the performance of the XL80, the XL40 carries forward the same trail-proven pedigree, delivering 5,224 lumens of usable illumination to a wider range of motorcycles. Engineered specifically for dirt bikes equipped with lower-output OEM stators, the XL40 draws just 43.5W—making it a powerful lighting upgrade without a large power draw. With the low beam functionality of the XL40, riders can reduce output by 25% in low‑beam mode, producing 1,434 lumens when full output is not needed. Paired with our signature XL Trail Lens, the XL40 produces both a vertical and horizontal beam pattern with exceptional near-field and peripheral visibility. Designed for tight, technical singletrack, the Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain. The XL40 LED Headlight kit replaces the stock OEM headlight and comes with our Hi/Low harness, making this a plug-and-play kit for ease of installation. Every kit is backed by our 30-day satisfaction guarantee and Lifetime Limited Warranty, ensuring complete peace of mind on every ride.

Note: Headlight Kit

Products specifications

Attribute name Attribute value
Product Type XL40
Overvoltage Protection Built-In
Mounting Hardware Included Yes
Lighting Type Forward Projecting
Lighting Technology LED
Lighting Quantity 4
Lighting Modes Beam
Light Quantity 1
Lens Material Hardcoated Polycarbonate
Lens Color Clear
Mounting Hardware Material Stainless Steel
Universal or Specific Universal
Wiring Harness Included Yes
Wattage (W) 43.5
Housing Material Powder Coated Cast Aluminum
Housing Color Black
Description Trail; Clear
Brightness (Lumens) 5,224 (Hi) / 1,435 (Low)
Bezel Material Powder Coated Cast Aluminum
Beam Pattern Trail
Average Rated Life (hr.) 49,930
Amperage Rating (A) 3.4
Effective Lighting Score (ELS) High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435
Standards/Compliance (Water Resistance) IP69K (Waterproof up to 9ft & Pressure Washable)
Standards/Compliance (Impact Resistance) IK10 Compliant (Mechanical Impact Testing)
Standards/Compliance (Durability) Exceeds MIL-STD810G (Mil-Spec Testing)
Weight (lbs.) 2.45
Length (in.) 4.43
Height (in.) 4.43
Depth (in.) 3.65
Prop 65 - Short Label CR
Prop 65 Warning Label Prop 65 WARNING: This product can expose you to chemicals, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
Prop 65 Yes/No Yes
DES XL40 (D/C) LED Headlight Kit
EXT XL40, LED KTM 690 (2019-On) Kit
TLE XL40, LED KTM 690 (2019-On) Kit
Country of Origin US
🚗 Compatible with
4 vehicles are compatible with this product · 2019–2020
Looking for fitment details? Add your vehicle and we'll show you instantly whether this part fits. + Add Vehicle
Only registered users can write reviews